Toro Super Recycler Parts Manual

The Toro Super Recycler is a high-performance walk-behind lawn mower featuring a durable steel deck, recycler cutting system that mulches clippings into fine particles, personal pace self-propel system, electric start option, and easy-fold handle for storage. This manual provides detailed parts identification, replacement procedures, maintenance schedules, and troubleshooting for the Super Recycler series. Below are key sections for parts overview, assembly, maintenance, troubleshooting, and ordering information.

Parts Overview & Identification

Key components: Steel cutting deck, Recycler mulching system, Briggs & Stratton or Toro engine, Personal Pace drive system, height adjustment lever, fuel tank, air filter, spark plug, blade, wheels, handle assembly.

Assembly Instructions

Unpack and inspect all parts. Assembly requires basic tools (wrenches, screwdriver).

1. Attach handle: Align handle brackets with deck mounts, secure with provided bolts.
2. Install wheels: Insert axle through wheel hubs, secure with retainer clips.
3. Connect control cables: Route drive and brake cables to handle levers.
4. Install battery (if electric start): Place battery in compartment, connect terminals.
5. Add oil and fuel: Fill engine with SAE 30 oil, add fresh unleaded gasoline.

WARNING! Keep hands clear of blade area during assembly. Ensure all fasteners are tightened securely.

Maintenance Schedule

Regular maintenance ensures optimal performance and longevity.

1. Before each use: Check oil level, inspect blade for damage, clear deck of debris.
2. Every 25 hours: Replace air filter, check spark plug, lubricate wheel bearings.
3. Every 50 hours: Change engine oil, sharpen or replace blade, inspect drive belt.
4. Every 100 hours: Replace fuel filter, check transmission fluid, inspect cables.
5. Storage: Drain fuel or add stabilizer, clean deck, store in dry location.

CAUTION! Disconnect spark plug wire before performing any maintenance.

Specifications

• Deck Size: 22-inch steel recycler deck.
• Engine: 163cc to 190cc 4-cycle OHV engine.
• Cutting Height: 1 to 4 inches (adjustable in 0.25-inch increments).
• Drive System: Personal Pace variable speed (0-4 mph).
• Fuel Capacity: 1.1 gallons unleaded gasoline.
• Oil Capacity: 20 oz SAE 30 detergent oil.
• Starting System: Recoil or optional electric start.
• Weight: Approximately 85 lbs.
• Warranty: 3-year limited residential warranty.

Engine Components

Engine parts include: cylinder, piston, carburetor, flywheel, ignition coil, muffler.

Common Replacement Parts: Air filter (part # 92-1100), Spark plug (Champion RC12YC), Fuel filter (part # 92-8500), Oil filter (if equipped), Recoil starter assembly.

Maintenance: Check oil level daily, change oil every 50 hours, clean air filter monthly, replace spark plug annually. Storage: Use fuel stabilizer or drain tank completely.

Deck & Cutting System

Deck components: Steel housing, recycler baffle, blade adapter, discharge chute, height adjustment linkage.

1. Blade replacement: Disconnect spark plug, tip mower on side, remove blade bolt (clockwise threads).
2. Deck cleaning: Remove debris buildup after each use to prevent rust.
3. Baffle inspection: Ensure recycler baffle is not bent or damaged.
4. Height adjustment: Lubricate pivot points annually with light oil.

Tip: Sharpen blade every 25 hours for optimal mulching performance.

Drive & Propulsion

Personal Pace system includes: Drive belt, transmission, control cable, drive wheels.

1. Drive belt replacement: Release tension, remove deck cover, route new belt per diagram.
2. Transmission maintenance: Check fluid level (if serviceable), inspect for leaks.
3. Cable adjustment: Adjust cable if drive engagement is sluggish or inconsistent.
4. Wheel bearing lubrication: Apply grease to axle points every 50 hours.

WARNING! Ensure drive is disengaged before starting engine.

Handle & Controls

Handle assembly: Folding design, drive control lever, brake cable, height adjust lever.

Adjustments: Handle height can be set to multiple positions. Control cables may require periodic adjustment for proper operation. Folding mechanism: Pull pins to fold handle for storage.

Safety Features

Blade brake clutch: Stops blade within 3 seconds when handle is released. Safety key: Required for electric start models. Warning labels: Located on deck and handle.

CAUTION! Always wear eye protection and sturdy footwear when operating.

Warranty Information

3-year limited warranty for residential use. 90-day commercial warranty. Warranty covers defects in materials/workmanship. Not covered: Normal wear, improper maintenance, accident damage. For warranty service, contact authorized Toro dealer with proof of purchase. For support, visit www.toro.com or contact 1-888-384-9939.

Troubleshooting

Reset: For electric start models, ensure safety key is properly inserted.

Service: 1-888-384-9939; www.toro.com