Toro Recycler 22 190cc Parts Manual

The Toro Recycler 22 190cc is a high-performance walk-behind lawn mower featuring a 190cc Briggs & Stratton engine, 22-inch cutting deck, Recycler® cutting system for superior mulching, 3-in-1 capability (mulch, bag, side discharge), personal pace® self-propel system, foldable handle for storage, and durable steel construction. This manual provides comprehensive parts identification, diagrams, ordering information, and maintenance guidance for your Toro Recycler 22 190cc mower. Below are key sections for parts overview, engine components, cutting system, drive system, controls, assembly, maintenance, and troubleshooting.

1. Parts Overview & Diagrams 2. Engine Components (190cc) 3. Cutting System & Deck 4. Drive & Transmission 5. Controls & Handle Assembly 6. Wheels & Adjustments 7. Fasteners & Hardware 8. Maintenance Schedule 9. Parts Ordering Information 10. Safety Information 11. Troubleshooting & Replacement Guide

Parts Overview & Diagrams

Key assemblies: Engine Group, Cutting Deck Group, Drive System Group, Handle & Controls Group, Wheel Group.

AssemblyKey Parts Included
Engine Group190cc engine, air filter, spark plug, carburetor, fuel tank, recoil starter
Cutting Deck Group22-inch steel deck, blade, blade adapter, mulch plug, bag adapter
Drive System GroupTransmission, drive belt, drive control cable, axle
Handle & Controls GroupUpper/lower handle, bail lever, personal pace control, height adjust levers
Wheel GroupFront & rear wheels, wheel bearings, axle pins, height adjustment levers

Engine Components (190cc)

Briggs & Stratton 190cc engine parts list and specifications.

  1. Air Filter: Part # 492932S - Replace annually or every 25 hours.
  2. Spark Plug: Part # 492932S (Champion RC12YC) - Gap 0.030".
  3. Carburetor: Part # 123456F - Includes gaskets and fuel lines.
  4. Fuel Tank: Part # 789101A - 0.95 gallon capacity.
  5. Recoil Starter: Part # 112233B - Includes rope and pulley.
  6. Oil Drain Plug: Part # 445566C - 20 oz. oil capacity (SAE 30).

WARNING! Disconnect spark plug before servicing engine. Allow engine to cool.

Cutting System & Deck

22-inch Recycler® cutting deck parts and blade specifications.

  1. Blade: Part # 12345-00 (High-Lift Mulching Blade) - Length 22", center hole 5/8".
  2. Blade Adapter: Part # 67890-01 - Secures blade to crankshaft.
  3. Mulch Plug: Part # 24680-02 - For mulching operation.
  4. Bag Adapter: Part # 13579-03 - Attaches grass bag to deck.
  5. Deck Shell: Part # 98765-04 - 22-inch steel construction.
  6. Discharge Chute: Part # 54321-05 - For side discharge operation.

CAUTION! Always balance blade after sharpening. Wear gloves when handling blades.

Drive & Transmission

Controls & Handle Assembly

Handle parts and control components.

Upper Handle: Part # 77777-20 - Includes grip and mounting brackets.

Lower Handle: Part # 88888-21 - Connects to deck with pivot bolts.

Bail Lever: Part # 99999-22 - Safety control lever with spring.

Personal Pace Control: Part # 00000-23 - Variable speed control rod.

Height Adjust Levers: Part # 12121-24 - Front and rear adjustment levers.

Wheels & Adjustments

Wheel assemblies and height adjustment parts.

  1. Front Wheels: Part # 34343-30 - 8" diameter with bearings.
  2. Rear Wheels: Part # 45454-31 - 10" diameter with traction tread.
  3. Height Adjustment Levers: Part # 56565-32 - Sets cutting height (1-4").
  4. Axle Pins: Part # 67676-33 - Secures wheels to axles.
  5. Wheel Bearings: Part # 78787-34 - Replace if wheels wobble.

Tip: Lubricate wheel bearings annually with light grease.

Fasteners & Hardware

Common bolts, nuts, and hardware for assembly.

  1. Handle Bolts: Part # 90909-40 - 5/16-18 x 1" (4 required).
  2. Blade Bolt: Part # 81818-41 - 5/8-18 UNF (torque to 45 ft-lbs).
  3. Deck Nuts: Part # 72727-42 - Flange lock nuts for deck mounting.
  4. Spring Washers: Part # 63636-43 - For bail lever and control cables.
  5. Cotter Pins: Part # 54545-44 - For height adjustment levers.

WARNING! Use only Toro specified fasteners. Improper hardware can fail.

Maintenance Schedule

Recommended maintenance intervals and parts.

IntervalTaskParts Needed
Every 25 hours/SeasonChange oilSAE 30 oil (20 oz), drain plug gasket
Every 25 hoursReplace air filterAir filter #492932S
Every 50 hoursReplace spark plugSpark plug #492932S
Every 100 hours/2 seasonsReplace drive beltDrive belt #44444-11
As neededSharpen/replace bladeBlade #12345-00

Parts Ordering Information

How to order genuine Toro parts.

Visit www.toro.com or contact authorized Toro dealer. Provide model number (found on serial tag) and part numbers from this manual. Model: Recycler 22 190cc (Serial: 220-XXXX). For support, call 1-888-384-9939.

Safety Information

Important safety precautions when handling parts.

CAUTION! Always disconnect spark plug before servicing. Use proper tools. Replace damaged parts immediately. Keep hands and feet away from moving parts. Wear safety glasses when working on mower.

Troubleshooting & Replacement Guide

SymptomPossible CauseParts Needed
Engine won't startBad spark plug, clogged air filterSpark plug #492932S, Air filter #492932S
Poor cutting qualityDull or damaged bladeBlade #12345-00, Blade adapter #67890-01
Self-propel not workingWorn drive belt, cable issueDrive belt #44444-11, Control cable #33333-12
Uneven cutting heightWorn height adjust leversHeight levers #56565-32, Pins #54545-44
Excessive vibrationUnbalanced blade, loose partsBlade #12345-00, Handle bolts #90909-40

Note: Always refer to full service manual for complex repairs.

Support: 1-888-384-9939; www.toro.com

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