Toro Recycler 22 163cc 7.25 Manual

The Toro Recycler 22 163cc 7.25 is a 22-inch walk-behind self-propelled lawn mower featuring a 163cc Briggs & Stratton engine, 7.25 ft-lbs of torque, Personal Pace® self-propel system, Recycler® cutting system, SmartStow® vertical storage, electric start capability, 3-in-1 mulching/bagging/side discharge, adjustable cutting height (1.5-4 inches), and a durable steel deck. Below are key sections for safety, features, assembly, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Assembly Instructions 3. First-Time Setup 4. Specifications 5. Controls and Operation 6. Cutting & Discharge Options 7. Maintenance Schedule 8. Storage Instructions 9. Safety Information 10. Warranty & Support 11. Troubleshooting

Features at a Glance

Key components: 22-inch steel deck, 163cc Briggs & Stratton engine, Personal Pace® control lever, SmartStow® handle, electric start key, height adjustment lever, rear bag, and mulching plug.

Feature	Description
Engine	163cc Briggs & Stratton, 7.25 ft-lbs torque
Cutting Width	22 inches
Propulsion	Personal Pace® self-propel system
Cutting System	Recycler® mulching technology
Start Options	Electric start (battery included) & recoil backup
Cutting Height	Adjustable 1.5 to 4 inches (single lever)
Discharge Options	3-in-1: Mulch, Bag, Side Discharge
Storage	SmartStow® for vertical storage
Handle	Foldable with quick-release levers
Wheels	10-inch rear, 8-inch front

Assembly Instructions

Unpack and inspect all parts. Assembly requires basic tools (included).

Attach Lower Handle: Secure to deck using provided bolts and washers.
Install Upper Handle: Connect to lower handle, tighten knobs.
Attach Bag: Hook rear bag onto deck brackets; ensure secure fit.
Install Mulching Plug: Insert into rear discharge chute if mulching.
Connect Battery: For electric start, connect battery cables (red to +, black to -).
Add Oil & Gas: Fill engine with SAE 30 oil (20 oz) and unleaded gasoline.

WARNING! Do not add gasoline during assembly. Keep clear of ignition sources.

First-Time Setup

Before first use, complete pre-operation checks.

Check Oil Level: Ensure oil is at full mark on dipstick.
Add Fuel: Use fresh unleaded gasoline (87 octane or higher).
Adjust Cutting Height: Set lever to desired height (recommend 3 inches for first mow).
Test Personal Pace®: Squeeze control lever; mower should move forward when walking.
Test Electric Start: Insert key, turn to START position (ensure battery charged).

CAUTION! Operate only outdoors in well-ventilated area. Keep hands and feet away from moving parts.

Specifications

Model: Toro Recycler 22
Engine: 163cc Briggs & Stratton, 4-cycle
Torque: 7.25 ft-lbs
Cutting Width: 22 inches
Cutting Height Range: 1.5 - 4 inches
Deck Material: Steel
Start System: Electric & Recoil
Propulsion: Personal Pace® self-propel
Bag Capacity: 2.9 bushels
Warranty: Limited 3-year residential

Controls and Operation

Handle Controls: Personal Pace® lever, electric start key slot, blade control bail, height adjustment lever.

Starting: Electric: Insert key, turn to START. Recoil: Pull starter cord briskly. Stopping: Release blade control bail.

Personal Pace®: Squeeze lever to engage drive; speed adjusts to your walking pace. Height Adjustment: Move lever to one of 7 positions. Blade Control: Must be held against handle to keep engine running.

Cutting & Discharge Options

Configure for mulching, bagging, or side discharge.

Mulching: Install mulching plug in rear chute; ensure side discharge chute is closed.
Bagging: Attach rear bag; remove mulching plug.
Side Discharge: Remove mulching plug and rear bag; attach side discharge chute.

Tip: For best mulching, mow when grass is dry and cut no more than 1/3 of blade height.

Maintenance Schedule

Regular maintenance ensures optimal performance and longevity.

Before Each Use: Check oil level, inspect blade for damage, clear deck of debris.
Every 25 Hours: Change engine oil (SAE 30).
Every Season: Replace air filter, spark plug, sharpen or replace blade.
As Needed: Check tire pressure (12-14 PSI), clean underside of deck, charge battery.

WARNING! Disconnect spark plug wire before performing any maintenance.

Storage Instructions

Prepare mower for off-season storage with SmartStow®.

Drain Fuel: Run engine until tank is empty or add fuel stabilizer.
Clean: Remove grass clippings from deck, wheels, and engine.
Vertical Storage: Engage SmartStow® - fold handle, lift mower onto rear wheels against wall.
Battery: Remove and store in cool, dry place; charge every 3 months.

CAUTION! Store in dry location away from children and heat sources.

Safety Information

Read and understand all safety labels on mower.

Wear sturdy shoes and eye protection.
Clear mowing area of sticks, stones, and debris.
Do not mow wet grass.
Never remove grass bag or unclog chute with engine running.
Keep children and pets away from mowing area.
Use on slopes less than 15 degrees; mow across slope, not up/down.

Warranty & Support

Limited 3-year warranty for residential use. Proof of purchase required. Warranty covers defects in materials/workmanship. Does not cover normal wear, misuse, or lack of maintenance. For support, visit www.toro.com or contact 1-888-384-9939. Register your product online for faster service.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Engine won't start	No fuel, bad spark plug, dead battery	Check fuel level; inspect/replace spark plug; charge battery.
Poor cutting performance	Dull blade, low engine speed	Sharpen/replace blade; check throttle setting.
Mower doesn't self-propel	Drive cable loose, worn drive belt	Adjust drive cable tension; replace drive belt.
Excessive vibration	Loose blade, bent blade shaft	Tighten blade bolt; inspect for damage.
Grass clumps under deck	Wet grass, deck clogged	Mow when dry; clean deck after use.

Service: Authorized Toro service centers only. Use genuine Toro parts.

Support: 1-888-384-9939; www.toro.com