Toro Model 74327 Service Manual

The Toro Model 74327 is a commercial-grade zero-turn riding mower designed for professional landscaping and large property maintenance. This service manual provides comprehensive information for maintenance, troubleshooting, and repair procedures. It covers the 747cc Toro V-Twin OHV engine, 52-inch fabricated steel deck, Hydro-Gear ZT-3400 transaxles, electrical system, hydraulic system, and safety features. Below are key sections for safety, specifications, maintenance schedules, troubleshooting, and repair procedures.

1. Safety Information 2. Specifications 3. Maintenance Schedule 4. Engine Service 5. Hydraulic System 6. Cutting Deck 7. Electrical System 8. Controls & Operation 9. Troubleshooting 10. Parts List 11. Warranty & Support

Safety Information

Critical safety warnings and precautions for operating and servicing the Toro Model 74327.

HazardPrecaution
Rotating BladesAlways disengage PTO and wait for blades to stop before dismounting or servicing deck.
Hot SurfacesAllow engine and muffler to cool before performing maintenance.
Fuel HandlingRefuel outdoors only, with engine off and cool. No smoking.
Electrical ShockDisconnect battery negative cable before servicing electrical components.
Hydraulic PressureRelieve hydraulic pressure by moving control levers before disconnecting lines.
Tipping HazardDo not operate on slopes exceeding 15 degrees. Mow across slopes, not up and down.
Crushing HazardUse jack stands when working under machine; never rely on hydraulic jack alone.
Flying DebrisAlways wear safety glasses when operating or servicing.
Carbon MonoxideOperate only in well-ventilated areas; never in enclosed spaces.
Runover/BackoverKeep bystanders, especially children and pets, away from operating area.

Specifications

Maintenance Schedule

Follow this schedule to maintain optimal performance and longevity.

  1. Before Each Use: Check tire pressure, engine oil level, fuel level, and for loose hardware.
  2. Every 8 Hours/ Daily: Clean deck underside, check blades for damage, inspect belts for wear.
  3. Every 50 Hours: Change engine oil and filter, grease all fittings (deck spindles, pivot points), check battery terminals.
  4. Every 100 Hours: Replace air filter, check spark plugs, inspect hydraulic fluid level and lines.
  5. Every 200 Hours: Change hydraulic fluid and filter, check drive belt tension, inspect brake operation.
  6. Every 500 Hours: Replace fuel filter, check valve clearance, replace spark plugs.
  7. Seasonal: Sharpen/replace blades, check tire condition, clean cooling fins, store properly if winterizing.

WARNING! Failure to follow maintenance schedule may void warranty and cause premature failure.

Engine Service

Procedures for maintaining and servicing the 747cc V-Twin engine.

Oil Change: Use SAE 10W-30 detergent oil (API classification SJ or higher). Capacity: 2.0 quarts (1.9L) with filter change.

Air Filter: Replace paper element every 100 hours; clean foam pre-cleaner every 25 hours.

Spark Plugs: Gap: 0.030 inches (0.76 mm). Torque: 18 ft-lbs (24 Nm). Replace every 500 hours.

Valve Clearance: Intake: 0.004-0.006 in (0.10-0.15 mm). Exhaust: 0.006-0.008 in (0.15-0.20 mm). Check every 500 hours.

Fuel System: Replace in-line fuel filter every 500 hours. Use fresh fuel; add fuel stabilizer for storage over 30 days.

Cooling System: Keep cooling fins and shrouds clean. Inspect fan belt for cracks and tension.

Hydraulic System

Service for Hydro-Gear ZT-3400 transaxles and hydraulic circuit.

  1. Fluid Type: Use 20W-50 motor oil or Hydro-Gear Pro-Series 20W-50 fluid only.
  2. Fluid Capacity: 3.5 quarts (3.3 L) per transaxle.
  3. Change Interval: Every 200 hours or annually.
  4. Bleeding Procedure: After service, run unit forward/reverse slowly for 5 minutes to purge air.
  5. Pump/Motor Inspection: Check for leaks, unusual noise, or reduced power. Replace seals if leaking.
  6. Relief Valve: Test by attempting to move against a solid object; should stall without damage.

CAUTION! Use only specified fluid. Contamination will damage transaxles.

Cutting Deck

Maintenance and adjustment of the 52-inch fabricated deck.

  1. Blade Removal: Use a 5/8" socket to remove blade bolt (left-hand thread on left spindle).
  2. Blade Sharpening: Maintain original cutting angle. Balance blade before reinstalling.
  3. Belt Tension: Deck drive belt deflection should be 1/4 inch under 10 lbs of pressure.
  4. Deck Leveling: Park on level surface. Adjust deck hanger links to achieve 1/8-inch pitch (front lower than rear).
  5. Spindle Service: Grease spindles every 50 hours. Replace if bearing noise or play is detected.
  6. Deck Wash Port: Connect garden hose after mowing to clean underside; avoid direct pressure on bearings.

WARNING! Always disconnect spark plug wire before servicing deck or blades.

Electrical System

12-volt system schematic and component service.

ComponentTest/Service Procedure
BatteryCharge with 2-amp charger. Maintain 12.6V. Clean terminals; coat with dielectric grease.
StarterDraw should not exceed 180 amps. Check solenoid engagement.
AlternatorOutput: 15 amps at 3600 RPM. Check voltage regulator.
Safety SwitchesTest seat switch, PTO switch, brake switch for continuity when activated.
FusesMain fuse: 20A. Access behind dash panel. Replace with same rating.
Wiring HarnessInspect for chafing, especially near pivot points and hot surfaces.

Tip: Use a multimeter for diagnosis. Refer to wiring diagram in Section 10.

Controls & Operation

Description of operator controls and proper operation.

Control Levers: Neutral lock-out must be disengaged to start. Move levers forward/reverse for direction and speed. To turn, move one lever toward neutral relative to the other.

PTO Engagement: Engage only at full throttle. Allow blades to reach full speed before moving.

Parking Brake: Set brake before dismounting. Brake automatically engages when control levers are moved fully outward.

Height of Cut: Adjust lever while deck is lowered. Mow at highest setting for tall grass, then lower.

Transport Mode: For towing, disconnect drive by pulling bypass rods on transaxles.

Troubleshooting

SymptomPossible CauseCorrective Action
Engine cranks, won't startFuel, spark, airCheck fuel shut-off valve, spark plug, air filter. Verify safety switches.
Loss of power/hydraulic driveLow fluid, air in system, beltCheck fluid level, bleed system, inspect drive belt for wear/slippage.
Uneven cutDeck not level, dull blades, low tire pressureLevel deck, sharpen/balance blades, inflate tires to 14 PSI.
Excessive vibrationDamaged/bent blade, loose spindle, debrisInspect and replace blade, tighten spindle bolts, clean deck.
Battery won't chargeBad battery, faulty alternator, corroded terminalsLoad test battery, check alternator output, clean terminals.
PTO won't engageBlown fuse, faulty switch, bad clutchCheck 20A fuse, test PTO switch for continuity, test clutch coil resistance (3-5 ohms).
Unit pulls to one sideControl linkage out of adjustment, low tireAdjust neutral on control linkage, check and equalize tire pressure.
Hydrostatic transmission overheatsLow fluid, dirty cooler, restricted airflowCheck fluid level and condition, clean cooler fins, ensure area is clear.

Reset: For electronic issues, disconnect battery for 5 minutes to reset controller.

Parts List

Key replacement part numbers for Toro Model 74327.

Note: Always verify part number with your serial number before ordering.

Warranty & Support

Toro Commercial 3-Year Warranty: Covers defects in materials and workmanship for 3 years from date of retail purchase for commercial use. Excludes normal wear items (belts, blades, filters, tires), damage from abuse, neglect, or improper maintenance.

For Technical Support & Parts:

Serial Number Location: Stamped on frame crossmember under the seat.

Copyright: © 2025 The Toro Company. All rights reserved. TORO is a registered trademark of The Toro Company.

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