Toro 22 Recycler Self Propelled Parts Manual

The Toro 22 Recycler Self Propelled is a high-performance lawn mower featuring a 22-inch cutting deck, self-propelled drive system, recycler cutting technology for finer mulching, Briggs & Stratton engine, adjustable cutting heights, easy-start system, and durable steel construction. This manual provides detailed parts identification, maintenance procedures, safety guidelines, and troubleshooting for optimal operation and longevity.

1. Parts Identification 2. Safety Precautions 3. Assembly Instructions 4. Technical Specifications 5. Controls and Operation 6. Maintenance Schedule 7. Engine Care 8. Blade Replacement 9. Drive System 10. Storage Guidelines 11. Troubleshooting

Parts Identification

Key components: Cutting deck, Engine, Drive system, Handle assembly, Height adjustment lever, Bagging system, Mulching plug.

Part	Description
Cutting Deck	22-inch steel deck with recycler technology
Engine	Briggs & Stratton 140cc OHV engine
Drive System	Self-propelled front-wheel drive
Handle Assembly	Adjustable height handle with controls
Height Adjustment Lever	Single-point cutting height adjustment
Bagging System	2.5 bushel rear bag with easy-empty feature
Mulching Plug	Converts mower to mulching mode
Drive Control Lever	Engages self-propelled drive
Blade Brake Clutch	Safety system that stops blade when handle released
Wheels	8-inch rear wheels, 7-inch front wheels

Safety Precautions

Always follow safety guidelines to prevent injury and equipment damage.

Read manual thoroughly before operation.
Clear mowing area of debris, stones, and toys.
Wear appropriate safety gear: eye protection, sturdy shoes, long pants.
Never operate without grass bag, mulching plug, or discharge chute in place.
Keep hands and feet away from moving parts.

WARNING! Never remove or bypass safety devices. Always disconnect spark plug before performing maintenance.

Assembly Instructions

Unpack and assemble following these steps.

Attach handle: Secure with provided bolts and wing nuts.
Install grass bag: Attach bag frame to rear deck hooks.
Connect drive cable: Route cable through handle and adjust tension.
Add engine oil: Fill with SAE 30 detergent oil (check dipstick).
Add gasoline: Use fresh unleaded gasoline (87 octane minimum).

CAUTION! Ensure all fasteners are tight. Check for proper cable routing before operation.

Technical Specifications

Cutting Width: 22 inches.
Engine: Briggs & Stratton 140cc OHV, 4-cycle.
Drive System: Self-propelled front-wheel drive.
Cutting Heights: 1.5 to 4 inches (6 positions).
Bag Capacity: 2.5 bushels.
Wheels: 8-inch rear, 7-inch front.
Weight: 75 lbs (approx).
Fuel Capacity: 0.75 gallons.
Oil Capacity: 20 oz.
Warranty: 3-year limited residential warranty.

Controls and Operation

Handle controls: Drive control lever, Blade control lever, Height adjustment lever.

Starting: Prime engine (3 presses), set choke, pull starter cord. Operation: Engage blade control, squeeze drive lever to move forward. Cutting Height: Adjust lever to desired position. Bagging/Mulching: Install bag for collection, mulching plug for fine clippings.

Speed Control: Variable speed based on drive lever pressure. Blade Brake: Releases blade when handle is released for safety.

Maintenance Schedule

Regular maintenance ensures optimal performance.

Before each use: Check oil level, inspect blade, clear deck of debris.
Every 25 hours: Change engine oil, clean air filter, check spark plug.
Every 50 hours: Replace air filter, sharpen/replace blade, check drive belt.
Seasonal: Drain fuel for storage, lubricate moving parts, inspect cables.

Tip: Keep maintenance log to track service intervals.

Engine Care

Briggs & Stratton 140cc OHV engine maintenance.

Oil Change: Drain oil when warm, refill with SAE 30 detergent oil.
Air Filter: Clean foam filter with soap/water, replace paper filter when dirty.
Spark Plug: Clean and gap to 0.030 inches, replace annually.
Fuel System: Use fresh gasoline, add fuel stabilizer for storage.
Cooling System: Keep cooling fins clean of grass and debris.

WARNING! Engine is hot after operation. Allow to cool before maintenance.

Blade Replacement

Replace blade when damaged or dull (recommended annually).

Disconnect spark plug wire.
Tip mower on side (air filter up).
Block blade with wood piece to prevent rotation.
Remove blade bolt (right-hand thread).
Install new blade with "grass side" toward ground.
Tighten bolt to 450-600 in-lbs torque.
Reconnect spark plug wire.

CAUTION! Wear heavy gloves. Ensure blade is balanced before installation.

Drive System

Self-propelled front-wheel drive maintenance.

Adjustment: Drive cable may stretch over time. Adjust at handle bracket for proper engagement. Belt Replacement: If drive slips, replace V-belt (part # 112-7344). Wheel Removal: Remove hairpin clip and washer to service wheels. Lubrication: Apply light oil to axle points annually.

Storage Guidelines

Proper storage extends mower life.

Drain fuel or add stabilizer and run engine 5 minutes.
Change engine oil at end of season.
Clean underside of deck thoroughly.
Remove spark plug, add 1 oz oil to cylinder, pull starter slowly.
Store in dry, covered area.

CAUTION! Never store with gasoline in tank indoors. Keep away from open flames.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Engine won't start	No fuel, bad spark plug, clogged air filter	Check fuel level, replace spark plug, clean air filter.
Poor cutting performance	Dull blade, low engine speed, wet grass	Sharpen/replace blade, check throttle setting, wait for dry conditions.
Self-propelled not working	Drive cable loose, belt worn, drive lever not engaged	Adjust cable tension, replace belt, ensure lever fully engaged.
Excessive vibration	Unbalanced blade, loose parts, bent blade	Balance or replace blade, tighten all fasteners.
Grass not discharging	Wet grass, clogged deck, full bag	Wait for dry grass, clean deck underside, empty bag.

Service: For technical support, contact Toro at 1-888-384-9939 or visit www.toro.com.

Parts: Use genuine Toro replacement parts for optimal performance.