Toro 22 Inch Recycler Parts Manual

The Toro 22 Inch Recycler is a high-performance walk-behind lawn mower featuring a durable 22-inch cutting deck, recycler cutting system that mulches clippings into fine particles, Briggs & Stratton or Toro engine options, single-lever height adjustment, personal pace self-propel system (on select models), electric start capability (on select models), and washout port for easy cleaning. Below are key sections for safety, parts identification, assembly, maintenance, troubleshooting, and replacement parts ordering.

1. Parts Identification 2. Assembly Instructions 3. Maintenance Schedule 4. Specifications 5. Engine Components 6. Deck & Cutting System 7. Drive & Control System 8. Safety Features 9. Care & Cleaning 10. Warranty Information 11. Troubleshooting & Parts Replacement

Parts Identification

Key components: Cutting Deck, Engine, Handle Assembly, Drive System, Wheels, Bagging/Mulching Kit, Blade, Air Filter, Spark Plug, Oil Fill Cap, Fuel Tank, Primer Bulb, Starter Grip, Height Adjustment Lever.

Part	Description
Cutting Deck	22-inch steel deck housing the blade and recycler system
Engine	Briggs & Stratton or Toro engine (model varies)
Handle Assembly	Adjustable handle with control levers and cables
Drive System	Personal Pace self-propel system (if equipped)
Wheels	Front and rear wheels with height adjustment
Blade	Recycler mulching blade (part # 92-3456)
Air Filter	Foam and paper element filter
Spark Plug	Standard resistor spark plug
Oil Fill Cap	Located on engine for oil changes
Fuel Tank	Holds unleaded gasoline

Assembly Instructions

Unpack and inspect all parts. Assembly requires basic tools (included).

Attach Handle: Secure lower handle to deck using provided bolts and washers.
Install Upper Handle: Connect upper handle section and secure control cables.
Attach Wheels: Insert axle through deck brackets and secure wheels with washers and nuts.
Install Bagging Kit (if included): Attach rear bagger adapter to deck discharge chute.
Add Engine Oil: Fill engine with SAE 30 detergent oil (check manual for capacity).
Add Fuel: Fill tank with fresh unleaded gasoline.

WARNING! Keep hands and feet clear of cutting deck during assembly. Ensure all fasteners are tight.

Maintenance Schedule

Regular maintenance ensures optimal performance and longevity.

Before Each Use: Check oil level, inspect blade for damage, clear deck of debris.
Every 25 Hours: Change engine oil, check air filter, inspect spark plug.
Every 50 Hours: Replace air filter, sharpen or replace blade, check drive belt tension.
Every 100 Hours: Replace spark plug, clean fuel system, inspect wheels and bearings.
Seasonal: Drain fuel or add stabilizer for storage, clean entire mower, lubricate moving parts.

CAUTION! Disconnect spark plug wire before performing any maintenance.

Specifications

Cutting Width: 22 inches.
Deck Material: Steel with corrosion-resistant coating.
Engine Options: Toro 149cc or Briggs & Stratton 163cc OHV engine.
Starting System: Recoil starter; electric start on select models.
Drive System: Front-wheel drive with Personal Pace control (select models).
Height Adjustment: Single-lever, 6 positions (1-3.75 inches).
Bag Capacity: 2.5 bushels (if bagger equipped).
Fuel Capacity: 0.5 gallons.
Oil Capacity: 20 oz (0.6 liters).
Weight: Approximately 75 lbs.

Engine Components

Engine parts include: Cylinder, Piston, Carburetor, Air Filter, Fuel Tank, Muffler, Spark Plug, Recoil Starter, Oil Fill/Drain.

Maintenance: Regular oil changes (SAE 30), air filter cleaning/replacement, spark plug gap (0.030 inches), carburetor adjustment.

Part Numbers: Air Filter # 92-0411, Spark Plug # 791-122, Oil Filter # 92-8110 (if equipped).

Deck & Cutting System

Deck houses recycler mulching system: Blade, Baffles, Discharge Chute.

Blade Removal: Disconnect spark plug, tip mower (carburetor side up), remove blade bolt.
Blade Sharpening: Maintain original cutting angle; balance after sharpening.
Deck Cleaning: Use washout port after each use; remove built-up grass.
Baffle Inspection: Ensure recycler baffles are not bent or damaged.

Tip: Replace blade every 2 seasons or if damaged. Use only Toro recycler blades.

Drive & Control System

Personal Pace system: Drive cable, Control lever, Transmission, Drive belt, Wheels.

Adjust Drive Cable: If mower doesn't self-propel, adjust cable tension per manual.
Replace Drive Belt: Remove deck, replace worn belt (part # 112-8943).
Lubrication: Lubricate wheel bearings and height adjustment mechanism annually.

WARNING! Ensure drive is disengaged before starting engine.

Safety Features

Blade Brake Clutch: Stops blade within 3 seconds when handle released. Safety Key: Prevents unauthorized operation. Deadman Control: Must be engaged for blade rotation. Warning Labels: Located on deck and handle.

Care & Cleaning

After each use: Clean deck with washout port. Storage: Drain fuel or add stabilizer, clean entire mower, store in dry place.

CAUTION! Never clean with water while engine is hot. Allow to cool completely.

Warranty Information

Limited Warranty: 3 years residential use, 90 days commercial. Proof of purchase required. Does not cover normal wear, abuse, or lack of maintenance. For warranty service, contact authorized Toro service dealer or call 1-888-384-9939. Register product at www.toro.com.

Troubleshooting & Parts Replacement

Symptom	Possible Cause	Corrective Action
Engine won't start	Fuel, spark, air	Check fuel level, spark plug, air filter; ensure safety key inserted.
Poor cutting performance	Dull blade, clogged deck	Sharpen/replace blade; clean deck; check engine speed.
Self-propel not working	Drive cable, belt	Adjust drive cable tension; inspect/replace drive belt.
Excessive vibration	Unbalanced blade, loose parts	Balance or replace blade; tighten all bolts and fasteners.
Oil leak	Loose drain plug, gasket	Tighten oil drain plug; replace gasket if damaged.

Parts Ordering: Use model number (found on serial tag) to order genuine Toro parts.

Service: 1-888-384-9939; www.toro.com