Installation & Setup Guide
Tools Needed:
- Adjustable wrench set
- Screwdrivers (flat and Phillips)
- Socket set
- Pliers
- Fuel container
- Engine oil (SAE 30)
Step-by-Step Assembly
- Unpack and Inspect: Remove all packaging materials and inspect for any shipping damage.
- Handle Assembly: Attach the upper and lower handle sections using provided bolts and hardware.
- Install Wheels: Mount all four wheels onto the axle using the provided washers and cotter pins.
- Height Adjustment: Set the cutting height to desired level using the height adjustment lever.
- Oil and Fuel: Add recommended engine oil to proper level and fill fuel tank with fresh gasoline.
- Safety Check: Ensure all safety features are functioning properly before first use.
- Initial Start-up: Follow starting procedure in manual for initial engine break-in.
Specifications
| Engine Model | Briggs & Stratton 500E Series |
| Engine Type | 4-Cycle OHV Gasoline Engine |
| Displacement | 140cc |
| Power Output | 4.5 HP |
| Cutting Width | 21 inches |
| Cutting Height | 1-4 inches (6 positions) |
| Fuel Tank Capacity | 1.1 quarts (1.0 liters) |
| Oil Capacity | 20 oz (0.6 liters) |
| Starting System | Recoil Start |
| Weight | 62 lbs (28 kg) |
| Wheel Size | 8 inches front, 8 inches rear |
| Mulching Capability | Yes (with optional kit) |
Warranty Information
- Engine Warranty: 2 years limited warranty (Briggs & Stratton)
- Mower Warranty: 3 years limited warranty (Toro)
- Commercial Use: 90 days for commercial applications
For warranty service, contact Briggs & Stratton at 1-800-233-3723 or Toro Customer Service at 1-888-384-9939
Key Features
Briggs & Stratton Engine
Reliable 4-cycle OHV engine designed for maximum power and fuel efficiency with easy-start technology and durable construction for long service life.
Personal Pace® System
Toro's innovative speed control automatically adjusts mower speed to your walking pace for effortless operation and consistent cutting results.
Quick Stick Height Adjustment
Single-lever cutting height adjustment allows you to change cutting height from 1-4 inches without tools or stopping the mower.
3-in-1 Capability
Bag, mulch, or side discharge with simple conversion. Includes rear bagging system and optional mulching kit available.
Durability Features
Heavy-duty steel deck with corrosion protection, reinforced handle, and large 8-inch wheels for smooth operation over rough terrain.
Safety Features
Includes blade brake clutch system, safety start switch, and durable discharge chute for operator protection during use.
Maintenance Schedule
Before Each Use
Check oil level, inspect blade, clear deck of debris, check for loose hardware
Every 25 Hours
Change engine oil, clean air filter, check spark plug, inspect drive system
Every 50 Hours
Replace air filter, check blade balance, lubricate moving parts
Seasonal
Drain fuel system, sharpen/replace blade, check wheel bearings, full inspection
Storage
Proper winterization, clean thoroughly, store in dry location, remove battery if equipped
Spring Start-up
Change oil, fresh fuel, check all systems, test safety features
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Engine won't start | Empty fuel tank, old gasoline, clogged fuel line | Add fresh fuel, check fuel line, clean carburetor |
| Engine starts then dies | Dirty air filter, clogged fuel filter, choke setting | Clean/replace air filter, check fuel system, adjust choke |
| Poor cutting performance | Dull blade, improper height, wet grass | Sharpen/replace blade, adjust cutting height, wait for dry conditions |
| Excessive vibration | Unbalanced blade, loose hardware, bent blade | Balance or replace blade, tighten all bolts, inspect deck |
| Uneven cutting | Uneven tire pressure, worn blade, uneven deck | Check tire pressure, sharpen blade, level mower deck |
| Loss of power | Dirty air filter, old spark plug, engine overload | Clean air filter, replace spark plug, reduce cutting height |
Common Issues & Solutions
- Hard Starting: Check fuel freshness, spark plug condition, and choke operation
- Smoking Engine: May indicate overfilled oil or worn engine components
- Poor Bagging: Clean deck underside, check bag for clogs, ensure proper engine speed
- Wheel Issues: Lubricate wheel bearings, check for debris in wheel wells
- Self-Propelled Not Working: Check drive belt, transmission cable, and drive system
- Excessive Noise: Inspect blade, deck, and engine mounting bolts
Manual Downloads
Toro Models with Briggs & Stratton Engines
Toro Recycler 20333
21" Personal Pace® with B&S Engine
Toro Super Recycler 21381
22" with B&S 163cc Engine
Toro TimeCutter 4200
42" Riding Mower B&S Engine
Toro Recycler 20339
21" Electric Start B&S
Briggs & Stratton Engine Manuals
B&S 500E Series
140cc OHV Engine Manual
B&S 550E Series
163cc Engine Service Manual
B&S 725EX Series
190cc Engine Maintenance Guide
B&S Intek Series
Professional Engine Manual